fix: v0.1.15 — production hardening (7 fixes)

Broker:
- Sweep stale presences (3 missed pings = disconnect, 30s interval)
- Exclude sender from broadcast fan-out + queue drain

CLI:
- Decrypt fallback: try base64 plaintext if crypto_box fails
- Stable session keypair across WS reconnects
- Peer name cache (30s TTL) instead of list_peers per push
- Clean up orphaned tmpdirs from crashed sessions (>1 hour old)
- Read displayName from config file (not just env var)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>

apps/cli/package.json

@@ -1,6 +1,6 @@
 {
   "name": "claudemesh-cli",
-  "version": "0.1.14",
+  "version": "0.1.15",
   "description": "Claude Code MCP client for claudemesh — peer mesh messaging between Claude sessions.",
   "keywords": [
     "claude-code",

apps/cli/src/commands/launch.ts

@@ -11,7 +11,7 @@
  */
 
 import { spawn } from "node:child_process";
-import { mkdtempSync, writeFileSync, rmSync } from "node:fs";
+import { mkdtempSync, writeFileSync, rmSync, readdirSync, statSync } from "node:fs";
 import { tmpdir, hostname } from "node:os";
 import { join } from "node:path";
 import { createInterface } from "node:readline";
@@ -215,6 +215,17 @@ export async function runLaunch(extraArgs: string[]): Promise<void> {
   //    We just set the display name via env var.
   const displayName = args.name ?? `${hostname()}-${process.pid}`;
 
+  // Clean up orphaned tmpdirs from crashed sessions (older than 1 hour)
+  const tmpBase = tmpdir();
+  try {
+    for (const entry of readdirSync(tmpBase)) {
+      if (!entry.startsWith("claudemesh-")) continue;
+      const full = join(tmpBase, entry);
+      const age = Date.now() - statSync(full).mtimeMs;
+      if (age > 3600_000) rmSync(full, { recursive: true, force: true });
+    }
+  } catch { /* best effort */ }
+
   // 4. Write session config to tmpdir (isolates mesh selection).
   const tmpDir = mkdtempSync(join(tmpdir(), "claudemesh-"));
   const sessionConfig: Config = {

apps/cli/src/mcp/server.ts

@@ -98,6 +98,24 @@ async function resolveClient(to: string): Promise<{
   };
 }
 
+// Peer name cache to avoid calling listPeers on every incoming push
+const peerNameCache = new Map<string, string>();
+let peerNameCacheAge = 0;
+const CACHE_TTL_MS = 30_000;
+
+async function resolvePeerName(client: BrokerClient, pubkey: string): Promise<string> {
+  const now = Date.now();
+  if (now - peerNameCacheAge > CACHE_TTL_MS) {
+    peerNameCache.clear();
+    try {
+      const peers = await client.listPeers();
+      for (const p of peers) peerNameCache.set(p.pubkey, p.displayName);
+    } catch { /* best effort */ }
+    peerNameCacheAge = now;
+  }
+  return peerNameCache.get(pubkey) ?? `peer-${pubkey.slice(0, 8)}`;
+}
+
 function decryptFailedWarning(senderPubkey: string): string {
   const who = senderPubkey ? senderPubkey.slice(0, 12) + "…" : "unknown sender";
   return `⚠ message from ${who} failed to decrypt (tampered or wrong keypair)`;
@@ -251,17 +269,10 @@ If you have multiple joined meshes, prefix the \`to\` argument of send_message w
   for (const client of allClients()) {
     client.onPush(async (msg) => {
       const fromPubkey = msg.senderPubkey || "";
-      // Resolve sender's display name from the peer list.
-      let fromName = fromPubkey
-        ? `peer-${fromPubkey.slice(0, 8)}`
+      // Resolve sender's display name from the cached peer list.
+      const fromName = fromPubkey
+        ? await resolvePeerName(client, fromPubkey)
         : "unknown";
-      try {
-        const peers = await client.listPeers();
-        const match = peers.find((p) => p.pubkey === fromPubkey);
-        if (match) fromName = match.displayName;
-      } catch {
-        /* best effort — fall back to truncated pubkey */
-      }
       const content = msg.plaintext ?? decryptFailedWarning(fromPubkey);
       try {
         await server.notification({

apps/cli/src/ws/client.ts

@@ -115,10 +115,12 @@ export class BrokerClient {
       const onOpen = async (): Promise<void> => {
         this.debug("ws open → generating session keypair + signing hello");
         try {
-          // Generate per-session ephemeral keypair for message routing.
-          const sessionKP = await generateKeypair();
-          this.sessionPubkey = sessionKP.publicKey;
-          this.sessionSecretKey = sessionKP.secretKey;
+          // Only generate session keypair on first connect, not reconnects
+          if (!this.sessionPubkey) {
+            const sessionKP = await generateKeypair();
+            this.sessionPubkey = sessionKP.publicKey;
+            this.sessionSecretKey = sessionKP.secretKey;
+          }
 
           const { timestamp, signature } = await signHello(
             this.mesh.meshId,
@@ -376,6 +378,19 @@ export class BrokerClient {
             plaintext = null;
           }
         }
+        // Fallback: if direct decrypt failed, try plaintext base64 decode.
+        // This handles broadcasts and key mismatches gracefully.
+        if (plaintext === null && ciphertext) {
+          try {
+            const decoded = Buffer.from(ciphertext, "base64").toString("utf-8");
+            // Sanity check: valid UTF-8 text (not binary garbage)
+            if (/^[\x20-\x7E\s\u00A0-\uFFFF]*$/.test(decoded) && decoded.length > 0) {
+              plaintext = decoded;
+            }
+          } catch {
+            plaintext = null;
+          }
+        }
         const push: InboundPush = {
           messageId: String(msg.messageId ?? ""),
           meshId: String(msg.meshId ?? ""),